Conveyor belt cleaners play an essential role in the efficient operation of conveyor belts. However, in the mining industry, the conveyor belt cleaning process often requires two stages of cleaning. The reason for this is simple: using a secondary conveyor belt cleaner scraper helps to achieve optimal belt cleaning results, especially when the primary scraper is unable to completely remove material adhering to the conveyor belt.
Here’s what you need to know about secondary transport belt cleaners:
In what situations will the secondary conveyor belt scraper be used?
In ore transportation, it is particularly necessary to use the secondary conveyor belt scraper in the following situations:
- Ore has strong adhesion
- Reduce ore drop and waste
- Prevent belt damage
- Adapt to complex working conditions
- Improve transportation efficiency
- Improve cleanliness and extend the life of the conveyor belt
When transporting ore, especially wet ore, sticky ore or large-particle ore, it is essential to use the secondary conveyor belt cleaning. It can not only improve the cleaning efficiency and extend the life of the equipment, but also ensure the transportation efficiency, reduce waste, prevent belt damage, and ultimately improve the stability and reliability of the entire ore transportation system.
Tungsten carbide secondary belt cleaner scarper picture display
From the above, we can see that the secondary cleaning scraper can be widely used to solve multiple problems. So you may have the following questions：
1. What materials are commonly used for secondary scrapers?
2. Which one performs better and is more advanced?
The most commonly used materials for secondary conveyor cleaner scrapers include tungsten carbide, polyurethane, rubber, stainless steel, and tungsten carbide composite materials. Each material has its unique advantages and application scenarios.
In mining environments with high abrasion, long operational times, and the need for efficient cleaning, tungsten carbide is an ideal choice for secondary scraper materials, significantly improving the scraper’s performance and lifespan. The vacuum brazed tungsten carbide belt cleaner provided by our Old Craftsman can solve these problems very well, and its performance is excellent.
Tungsten carbide (WC) as a secondary belt cleaner material offers numerous advantages, especially in high-wear environments and extreme operational conditions, which made in our Old Craftsman.
The following are the key benefits of using tungsten carbide products:
Extremely High Wear Resistance
- Hardness close to diamond, making it highly wear-resistant and suitable for handling coarse ores, gravel, and other abrasive materials.
- Compared to rubber or polyurethane, tungsten carbide effectively resists friction and scraping, reducing wear and replacement frequency.
High Strength and Impact Resistance
- Exceptional strength to withstand significant mechanical impacts and pressures.
- Handles the impact of large particles on the belt during secondary cleaning, preventing scraper damage.
High-Temperature Stability
- Maintains hardness and stability in high-temperature environments, making it ideal for handling hot materials like ore.
Excellent Corrosion Resistance
- Strong resistance to chemicals and corrosive environments, extending the scraper’s lifespan in systems handling acidic or chemical-laden materials.
Reduced Maintenance Costs
- Outstanding wear resistance ensures longer service life, reducing replacement frequency and maintenance costs, improving economic efficiency.
Enhanced Cleaning Performance
- High hardness and sharpness enable precise removal of residual materials, reducing buildup on the belt, maintaining cleanliness, and minimizing pollution and waste.
Tungsten carbide secondary belt cleaner scarper different pictures display
Secondary belt cleaners are widely used in production work, and the tungsten carbide cleaning scrapers provided by our Old craftsman have top performance. If you are looking for a high-quality conveyor belt cleaning scraper with a long service life, why not choose us?
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